| CALCULATION OF SHELL THICKNESS BY THE 1-FOOT METHOD (API 650) |
|
| No. |
Name |
Symbol |
Unit |
Formulas |
Source |
Data |
| I |
Design data |
|
|
|
| 1 |
Height of shell |
Hs |
m |
|
17.5 |
|
Height of shell |
Hs |
feet |
|
57.41 |
| 2 |
Inside diameter |
D |
m |
|
30 |
|
Inside diameter |
D |
feet |
|
98.43 |
| 3 |
Over flow liquid level |
H |
m |
|
16.9 |
|
Over flow liquid level |
H |
feet |
|
55.45 |
| 4 |
Design liquid specific gravity |
G |
/ |
0.80~1.00 |
|
1.00 |
| 5 |
Corrosion allowance of shell plate |
CA |
mm |
|
3 |
|
Corrosion allowance of shell plate |
CA |
inch |
|
0.12 |
|
| II |
Calculation of shell thickness |
|
|
|
| 1 |
Material of shell plate |
/ |
/ |
|
A36 |
| 2 |
Width of shell plate |
W |
inch |
|
72 |
|
Width of shell plate |
W |
feet |
|
6 |
| 3 |
Tensile strength of shell plate |
[σ]t |
MPa |
|
400 |
|
Tensile strength of shell plate |
[σ]t |
psi |
|
58000 |
| 4 |
Yield strength of shell plate |
[σ]y |
MPa |
|
250 |
|
Yield strength of shell plate |
[σ]y |
psi |
|
36000 |
| 5 |
Allowable stress for the design condition |
Sdy |
MPa |
(2/3)[σ]y |
API STANDARD 650 (3.6.2.1) |
166.7 |
|
Allowable stress for the design condition |
Sdy |
psi |
(2/3)[σ]y |
|
24000 |
|
Allowable stress for the design condition |
Sdt |
MPa |
(2/5)[σ]t |
API STANDARD 650 (3.6.2.1) |
160 |
|
Allowable stress for the design condition |
Sdt |
psi |
(2/5)[σ]t |
|
23200 |
|
Allowable stress for the design condition |
Sd |
MPa |
MIN(Sdy , Sdt) |
|
160 |
|
Allowable stress for the design condition |
Sd |
psi |
MIN(Sdy , Sdt) |
|
23200 |
| 6 |
Allowable stress for the hydrostatic test condition |
Sty |
MPa |
(2/3)[σ]y |
API STANDARD 650 (3.6.2.1) |
166.7 |
|
Allowable stress for the hydrostatic test condition |
Sty |
psi |
(2/3)[σ]y |
|
24000 |
|
Allowable stress for the hydrostatic test condition |
Stt |
MPa |
(2/5)[σ]t |
API STANDARD 650 (3.6.2.1) |
160 |
|
Allowable stress for the hydrostatic test condition |
Stt |
psi |
(2/5)[σ]t |
|
23200 |
|
Allowable stress for the hydrostatic test condition |
St |
MPa |
MIN(Sty , Stt) |
|
160 |
|
Allowable stress for the hydrostatic test condition |
St |
psi |
MIN(Sty , Stt) |
|
23200 |
| 7 |
Shell courses |
/ |
/ |
INT(Hs / W) + 1 |
|
10 |
| 8 |
Course No. |
i |
/ |
|
1 |
|
(from bottom to roof) |
|
2 |
|
|
3 |
|
|
4 |
|
|
5 |
|
|
6 |
|
|
7 |
|
|
8 |
|
|
9 |
|
|
10 |
| 9 |
Actual height of No.i shell course |
h i' |
m |
DRAWING NO. MD7133 |
|
| a. |
actual height of No.1 shell course |
h 1' |
m |
|
1.809 |
| b. |
actual height of No.2 shell course |
h 2' |
m |
|
1.809 |
| c. |
actual height of No.3 shell course |
h 3' |
m |
|
1.809 |
| d. |
actual height of No.4 shell course |
h 4' |
m |
|
1.809 |
| e. |
actual height of No.5 shell course |
h 5' |
m |
|
1.809 |
| f. |
actual height of No.6 shell course |
h 6' |
m |
|
1.809 |
| g. |
actual height of No.7 shell course |
h 7' |
m |
|
1.809 |
| h. |
actual height of No.8 shell course |
h 8' |
m |
|
1.809 |
| i. |
actual height of No.9 shell course |
h 9' |
m |
|
1.809 |
| j. |
actual height of No.10 shell course |
h 10' |
m |
|
1.199 |
| 10 |
Actual height of No.i shell course |
hi |
feet |
h i' x 3.2808 |
|
|
| a. |
actual height of No.1 shell course |
h1 |
feet |
h 1' x 3.2808 |
|
5.93 |
| b. |
actual height of No.2 shell course |
h2 |
feet |
h 2' x 3.2808 |
|
5.93 |
| c. |
actual height of No.3 shell course |
h3 |
feet |
h 3' x 3.2808 |
|
5.93 |
| d. |
actual height of No.4 shell course |
h4 |
feet |
h 4' x 3.2808 |
|
5.93 |
| e. |
actual height of No.5 shell course |
h5 |
feet |
h 5' x 3.2808 |
|
5.93 |
| f. |
actual height of No.6 shell course |
h6 |
feet |
h 6' x 3.2808 |
|
5.93 |
| g. |
actual height of No.7 shell course |
h7 |
feet |
h 7' x 3.2808 |
|
5.93 |
| h. |
actual height of No.8 shell course |
h8 |
feet |
h 8' x 3.2808 |
|
5.93 |
| i. |
actual height of No.9 shell course |
h9 |
feet |
h 9' x 3.2808 |
|
5.93 |
| j. |
actual height of No.10 shell course |
h10 |
feet |
h 10' x 3.2808 |
|
3.93 |
| 11 |
Vertical distance (from the bottom of No.i shell course to the over flow liquid level) |
Hi |
feet |
|
| a. |
vertical distance (from the bottom of No.1 shell course to the over flow liquid level) |
H1 |
feet |
H |
|
55.45 |
| b. |
vertical distance (from the bottom of No.2 shell course to the over flow liquid level) |
H2 |
feet |
H - h1 |
|
49.51 |
| c. |
vertical distance (from the bottom of No.3 shell course to the over flow liquid level) |
H3 |
feet |
H - Σ( h1 ~ h2 ) |
|
43.58 |
| d. |
vertical distance (from the bottom of No.4 shell course to the over flow liquid level) |
H4 |
feet |
H - Σ( h1 ~ h3 ) |
|
37.64 |
| e. |
vertical distance (from the bottom of No.5 shell course to the over flow liquid level) |
H5 |
feet |
H - Σ( h1 ~ h4 ) |
|
31.71 |
| f. |
vertical distance (from the bottom of No.6 shell course to the over flow liquid level) |
H6 |
feet |
H - Σ( h1 ~ h5 ) |
|
25.77 |
| g. |
vertical distance (from the bottom of No.7 shell course to the over flow liquid level) |
H7 |
feet |
H - Σ( h1 ~ h6 ) |
|
19.84 |
| h. |
vertical distance (from the bottom of No.8 shell course to the over flow liquid level) |
H8 |
feet |
H - Σ( h1 ~ h7 ) |
|
13.90 |
| i. |
vertical distance (from the bottom of No.9 shell course to the over flow liquid level) |
H9 |
feet |
H - Σ( h1 ~ h8 ) |
|
7.97 |
| j. |
vertical distance (from the bottom of No.10 shell course to the over flow liquid level) |
H10 |
feet |
H - Σ( h1 ~ h9 ) |
|
2.03 |
| 12 |
Design shell thickness |
td i |
inch |
2.6D(Hi-1)G/Sd + CA |
API STANDARD 650 (3-8) |
|
| a. |
design shell thickness of No.1 course |
td 1 |
inch |
2.6D(H1-1)G/Sd + CA |
|
0.72 |
| b. |
design shell thickness of No.2 course |
td 2 |
inch |
2.6D(H2-1)G/Sd + CA |
|
0.65 |
| c. |
design shell thickness of No.3 course |
td 3 |
inch |
2.6D(H3-1)G/Sd + CA |
|
0.59 |
| d. |
design shell thickness of No.4 course |
td 4 |
inch |
2.6D(H4-1)G/Sd + CA |
|
0.52 |
| e. |
design shell thickness of No.5 course |
td 5 |
inch |
2.6D(H5-1)G/Sd + CA |
|
0.46 |
| f. |
design shell thickness of No.6 course |
td 6 |
inch |
2.6D(H6-1)G/Sd + CA |
|
0.39 |
| g. |
design shell thickness of No.7 course |
td 7 |
inch |
2.6D(H7-1)G/Sd + CA |
|
0.33 |
| h. |
design shell thickness of No.8 course |
td 8 |
inch |
2.6D(H8-1)G/Sd + CA |
|
0.26 |
| i. |
design shell thickness of No.9 course |
td 9 |
inch |
2.6D(H9-1)G/Sd + CA |
|
0.19 |
| j. |
design shell thickness of No.10 course |
td 10 |
inch |
2.6D(H10-1)G/Sd + CA |
|
0.13 |
| 13 |
Hydrostatic test shell thickness |
tt i |
inch |
2.6D(Hi-1)/St |
API STANDARD 650 (3-8) |
|
| a. |
hydrostatic test shell thickness of No.1 course |
tt 1 |
inch |
2.6D(H1-1)/St |
|
0.60 |
| b. |
hydrostatic test shell thickness of No.2 course |
tt 2 |
inch |
2.6D(H2-1)/St |
|
0.54 |
| c. |
hydrostatic test shell thickness of No.3 course |
tt 3 |
inch |
2.6D(H3-1)/St |
|
0.47 |
| d. |
hydrostatic test shell thickness of No.4 course |
tt 4 |
inch |
2.6D(H4-1)/St |
|
0.40 |
| e. |
hydrostatic test shell thickness of No.5 course |
tt 5 |
inch |
2.6D(H5-1)/St |
|
0.34 |
| f. |
hydrostatic test shell thickness of No.6 course |
tt 6 |
inch |
2.6D(H6-1)/St |
|
0.27 |
| g. |
hydrostatic test shell thickness of No.7 course |
tt 7 |
inch |
2.6D(H7-1)/St |
|
0.21 |
| h. |
hydrostatic test shell thickness of No.8 course |
tt 8 |
inch |
2.6D(H8-1)/St |
|
0.14 |
| i. |
hydrostatic test shell thickness of No.9 course |
tt 9 |
inch |
2.6D(H9-1)/St |
|
0.08 |
| j. |
hydrostatic test shell thickness of No.10 course |
tt 10 |
inch |
2.6D(H10-1)/St |
|
0.011 |
| 14 |
Shell thickness |
ti |
inch |
MAX(tdi , tti) |
|
|
| a. |
shell thickness of No.1 course |
t1 |
inch |
MAX(td1 , tt1) |
|
0.72 |
| b. |
shell thickness of No.2 course |
t2 |
inch |
MAX(td2 , tt2) |
|
0.65 |
| c. |
shell thickness of No.3 course |
t3 |
inch |
MAX(td3 , tt3) |
|
0.59 |
| d. |
shell thickness of No.4 course |
t4 |
inch |
MAX(td4 , tt4) |
|
0.52 |
| e. |
shell thickness of No.5 course |
t5 |
inch |
MAX(td5 , tt5) |
|
0.46 |
| f. |
shell thickness of No.6 course |
t6 |
inch |
MAX(td6 , tt6) |
|
0.39 |
| g. |
shell thickness of No.7 course |
t7 |
inch |
MAX(td7 , tt7) |
|
0.33 |
| h. |
shell thickness of No.8 course |
t8 |
inch |
MAX(td8 , tt8) |
|
0.26 |
| i. |
shell thickness of No.9 course |
t9 |
inch |
MAX(td9 , tt9) |
|
0.19 |
| j. |
shell thickness of No.10 course |
t10 |
inch |
MAX(td10 , tt10) |
|
0.13 |
| 15 |
Shell thickness |
t i' |
mm |
INT(t i x 25.4)+1 |
|
|
| a. |
shell thickness of No.1 course |
t1' |
mm |
INT(t 1 x 25.4)+1 |
|
19 |
| b. |
shell thickness of No.2 course |
t2' |
mm |
INT(t 2 x 25.4)+1 |
|
17 |
| c. |
shell thickness of No.3 course |
t3' |
mm |
INT(t 3 x 25.4)+1 |
|
15 |
| d. |
shell thickness of No.4 course |
t4' |
mm |
INT(t 4 x 25.4)+1 |
|
14 |
| e. |
shell thickness of No.5 course |
t5' |
mm |
INT(t 5 x 25.4)+1 |
|
12 |
| f. |
shell thickness of No.6 course |
t6' |
mm |
INT(t 6 x 25.4)+1 |
|
10 |
| g. |
shell thickness of No.7 course |
t7' |
mm |
INT(t 7 x 25.4)+1 |
|
9 |
| h. |
shell thickness of No.8 course |
t8' |
mm |
INT(t 8 x 25.4)+1 |
|
7 |
| i. |
shell thickness of No.9 course |
t9' |
mm |
INT(t 9 x 25.4)+1 |
|
5 |
| j. |
shell thickness of No.10 course |
t10' |
mm |
INT(t 10 x 25.4)+1 |
|
4 |
| 16 |
Compare with SH3046-92 |
|
|
罐壁的设计厚度 |
δsi' |
mm |
|
| a. |
shell thickness of No.1 course |
δs 1' |
mm |
|
4 |
| b. |
shell thickness of No.2 course |
δs 2' |
mm |
|
3 |
| c. |
shell thickness of No.3 course |
δs 3' |
mm |
|
3 |
| d. |
shell thickness of No.4 course |
δs 4' |
mm |
|
#REF! |
| e. |
shell thickness of No.5 course |
δs 5' |
mm |
|
#REF! |
| f. |
shell thickness of No.6 course |
δs 6' |
mm |
|
#REF! |
| g. |
shell thickness of No.7 course |
δs 7' |
mm |
|
#REF! |
| h. |
shell thickness of No.8 course |
δs 8' |
mm |
|
#REF! |
| i. |
shell thickness of No.9 course |
δs 9' |
mm |
|
#REF! |
| j. |
shell thickness of No.10 course |
δs 10' |
mm |
|
#REF! |
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